Analisis Perawatan Mesin Boiler Kapasitas 21 Ton/Jam Menggunakan Metode Overall Equipment Effectiveness (OEE) Pada PT XYZ

Muhammad Rizqi Fauzi; Saiful Arif; Devina Rosa Hendarti

Authors

Muhammad Rizqi Fauzi PSDKU POLINEMA KEDIRI
Saiful Arif Politeknik Negeri Malang
Devina Rosa Hendarti Politeknik Negeri Malang

Keywords:

Boiler Machine, Machine Performance, Maintenance, OEE, Six Big Losses

Abstract

This research aims to analyze the performance and maintenance of the 21-ton/hour capacity boiler at PT XYZ through the application of the Overall Equipment Effectiveness (OEE) method. The boiler machine plays a crucial role in the production process, but it often experiences performance degradation that can disrupt the smooth operation of the company. OEE is used to measure how well the machine operates based on three main aspects: availability, performance, and quality. In addition, this study also uses the Six Big Losses analysis to identify the main causes of performance losses in the machine. The data used includes operational time, downtime, and the product quality of the boiler machine from January to December 2024. The analysis results show that the average OEE value of the boiler machine at PT XYZ reaches 93.49%, with an average availability value of 96.37%, performance value of 97.07%, and quality value of 100%. However, the main issues found are losses due to sudden breakdowns (breakdown losses) of 3.64% and reduced speed losses of 1.18%. The performance decline is mostly caused by issues with fuel and combustion. Therefore, it is recommended to conduct more routine fuel testing and improve the combustion process to reduce soot formation and maintain machine stability. This research is expected to assist PT XYZ in improving boiler machine performance and the smooth operation of production.

Downloads

Download data is not yet available.

References

R. Santosa, H. Haryadi, and D. Artis, “Analisis faktor-faktor yang mempengaruhi ekspor minyak kelapa sawit Indonesia ke Uni Eropa,” e-Journal Perdagang. Ind. dan Monet., vol. 10, no. 1, pp. 63–70, 2022, doi: 10.22437/pim.v10i1.14212.

I. N. Gusniar and R. Sandy, “Analysis of Boiler Machinery Maintenance Using Oee (Overall Equipment Effectiveness ) Method in Tahu Asin Sinar Bandung Factory,” SINTEK J. J. Ilm. Tek. Mesin, vol. 15, no. 2, p. 112, 2021, doi: 10.24853/sintek.15.2.112-117.

S. Syarifuddin, S. Bahri, and E. Amali Yunus, “Analisis Efektivitas Mesin Ripple Mill Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Six Big Losses Di Pt Parasawita,” Ind. Eng. J., vol. 12, no. 1, pp. 11–17, 2023, doi: 10.53912/iej.v12i1.1074.

Hadi Ariyah, “Penerapan Metode Overall Equipment Effectiveness (OEE) Dalam Peningkatan Efisiensi Mesin Batching Plant (Studi Kasus : PT. Lutvindo Wijaya Perkasa),” J. Teknol. dan Manaj. Ind. Terap., vol. 1, no. 2, pp. 70–77, 2022, doi: 10.55826/tmit.v1iii.10.

N. Ansori and M. I. Mustajib, SISTEM PERAWATAN TERPADU (Integrated Maintenace System). Yogyakarta: Graha Ilmu, 2013.

S. Nakajima, INTRODUCTION TO TPM. New York: Productivity Press, 1988.

D. F. Hidayat, J. Hardono, and W. A. Wijaya, “Analisa Total Productive Maintenance (TPM) Menggunakan Overall Equipment Effectiveness (OEE) Pada Mesin CNC Milling Total Productive Maintenance Analysis to Measure the Overall Equipment Effectiveness (OEE) on a CNC Milling Machine,” Jt, vol. 9, no. 2, p. 2020, 2020, [Online]. Available: http://jurnal.umt.ac.id/index.php/jt/index

V. I. Lestari and J. A. Suryadi, “Analisis Efektivitas Mesin Pada Stasiun Ketel Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Di Pt. Xyz,” Tekmapro J. Ind. Eng. Manag., vol. 16, no. 2, pp. 36–47, 2021, doi: 10.33005/tekmapro.v16i2.240.

K. Shirose, TPM for Supervisors. New York: Productivity Press, 1992.

S. Nakajima, TPM DEVELOPMENT PROGRAM: Implementing Total Productive Maintenance. Cambridge, MA & Norwalk, CT: Productivity Press, 1989.

A. Wahid, M. Munir, N. Nuriyanto, A. Misbah, and A. Pusakaningwati, “Pengukuran Efektifitas Mesin Chenyueh menggunakan Pendekatan Overall Equipment Effectiveness (OEE) dan Six Big Losses pada CV. AABI Surabaya,” J. Ind. View, vol. 4, no. 1, pp. 31–40, 2022, doi: 10.26905/jiv.v4i1.7680.

D. Wibisono, “Analisis Overall Equipment Effectiveness (OEE) Dalam Meminimalisasi Six Big Losses Pada Mesin Bubut (Studi Kasus di Pabrik Parts PT XYZ),” J. Optimasi Tek. Ind., vol. 3, no. 1, pp. 7–13, 2021, doi: 10.30998/joti.v3i1.6130.

F. Sulianta, “Diagram Fishbone untuk Berbagai Kebutuhan,” pp. 1–11, 2024, [Online]. Available: https://www.researchgate.net/publication/385503999

J. M. T. Farinha, Asset Maintenance Engineering Methodologies. Taylor & Francis Group, LLC, 2018. doi: 10.1016/j.earlhumdev.2006.05.022.

M. D. Nugraha, “Analisis Efektivitas Mesin Boiler Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Six Big Losses Di PT Ciomas Adisatwa,” Ind. Eng. J., 2025, doi: 10.53912/iej.v12i1.1074.